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Battery Pack Testing Equipment

100V 1000A High-Current Battery Pack Testing System

Product model: WA-BPT-100V1000A
Voltage range: 0V～100V (Customizable)
Current range/channel: ±1000A(Customizable)
Number of channels: 8CH (Customizable)
Product description: The high-current battery pack tester is an integrated charge-discharge cycle test system for EV battery & Aerial-drone battery function testing and cycle life testing.
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Product description:

The battery pack testing system is an integrated charge-discharge cycle test system for high-current battery pack cycle charging, discharging, battery pack function testing and charge-discharge data monitoring.

The battery tester system can provide excellent accuracy and flexibility, and the discharged energy can be fed back to the power grid, saving energy and protecting the environment.

Scope of application:

The battery pack test system is suitable for high-current battery packs, such as EV battery packs, aerial drone battery packs, UPS battery packs, etc.

Technical Parameters of the High-Current Battery Pack Tester

1	Product name	Battery Pack Charge and Discharge System
2	Product model	WA-BPT-100V1000A
3	Input voltage	AC380V±10% / frequency 50Hz±2Hz
		Three-phase five-wire system
4	Charge and discharge voltage range (DC)	0V～100V
5	Voltage output accuracy	±0.05% FS
6	Output voltage resolution	1mV
7	Current (Single channel)	±1000A
8	Current output accuracy	±0.05% FS
9	Output current resolution	1mA
10	Rated power	96KW
11	Power resolution	1W
12	Power accuracy	±0.1% FS
13	Functional test scope	Battery module/battery pack operating condition simulation test
		Battery module/battery pack cycle life test
		Battery module/battery pack capacity test
		Battery module/battery pack charge and discharge characteristics test
		Battery module/battery pack pulse charge and discharge characteristic test
		Battery module/battery pack charge and discharge efficiency test
		Battery module/battery pack overcharge and overdischarge endurance test
		Battery module/battery pack conformance test
		Single cell temperature characteristic test
		Single cell voltage characteristic test
14	Support parallel	Yes
15	Voltage acquisition accuracy	±0.05% FS
16	Minimum data recording interval of host computer	10ms
17	Current rise and fall time	≤5ms	10%~90% (battery load, output without overshoot)
18	Charge and discharge conversion time	≤10ms	+90%~-90% (battery load, output without overshoot)
19	Power spectrum	50ms
20	Total harmonic distortion rate of charge and discharge current (THD)	≤5%
21	Equipment ripple factor	≤0.02%FS	Voltage ripple (50mv)
22	Temperature detection accuracy	±1℃ display resolution: 0.1℃	Temperature range: -20℃~125℃
23	Programmable step	≥9999
24	Number of cycles	99999
25	Maximum loop nesting level	≥5
26	Charge and discharge function (All functions have curve output function)	Constant current charging
		Constant voltage charging
		Constant current and constant voltage charging
		Constant power charging
		Pulse charging
		Constant current discharge
		Constant power discharge
		Constant resistance discharge
		Pulse discharge
		DC internal resistance test (DCIR)
		Current ramp
27	Working condition	Working condition files can be imported, working condition file editing is supported, and power curve graphs can be generated.
28	Record content	Charge/discharge record, temperature/internal resistance record, current/voltage record
29	PC software step operation	Cut/paste step	When editing a step, you can cut/paste any step
		Force step jump	Optional jump to the next step under the current running step
		Jump/conditional jump	After meeting the current process step cut-off conditions, jump to any next process step.
		Cycle test	Battery system cycle test
		Data logging condition type	Select record data according to time, voltage, current rate of change
30	Protective function	Total voltage undervoltage protection
		Total voltage overvoltage protection
		AC short circuit protection
		Overcurrent protection
		DC reverse polarity protection
		Self-check protection
		Short circuit protection
		Over-capacity protection
		Power failure protection	Unexpected power failure of the equipment will suspend the current step, and automatically resume the step after the power supply is restored.
		CAN communication disconnection protection	When the computer crashes unexpectedly or the communication is abnormal, the current step will be suspended, and the step will be automatically continued after the computer and communication return to normal.
		Display and record function	After the channel is protected, prompts and records can be displayed in the list
31	Data monitoring	The main window of the software will display the current, voltage, capacity, running process of each channel and the name of the current running process in real time. The software can also view the current running data or historical data at any time through the window, and can export the data in EXCEL format; when the channel stops running due to protection, the software system will record the event and the cause of the event at the same time.
32	Database management	With database support function, it can be imported into MES management system.
33	Road spectrum data automatic conversion software	Automatically convert the road spectrum data files of EXCEL and TXT files into test files.
34	Working condition programming method	Easy to use	For example: menu programming
35	Cut-off jump condition	Total voltage
		Total current
		Time
		Capacity
		Custom variables and BMS variables issued on the battery system
36	Data storage requirements	1) The system can display and save the temperature, total voltage, total current and time, accumulated cycle times in real time, and can calculate capacity, energy, charge and discharge efficiency, ΔV/ΔT, ΔI/ΔT, etc.
		2) The data record table includes: absolute time, process time, voltage, current, temperature, stage capacity, internal resistance, capacity, etc.
		3) The value during the current discharging process is displayed as a negative value, and the value during the current charging process is displayed as a positive value. The test data of each channel of the device can be saved or viewed separately. The process steps such as charging, discharging and suspension can be marked in different colors display.
		4) When the same project data is saved, all data can be saved in one file at one time, with historical data query function, and data query function according to time period, project name, etc.
37	Equipment versatility	1.Directly import DBC files in the industry and open editing protocol functions and general industries. 2.Definition of internal low-voltage communication wiring harness interface.
38	Power-off connection function	If the computer or device suddenly loses power, click the connection function button when restarting the computer and device to resume the connection to the last power-down state and continue to run.
39	Accessibility	During the automatic test, the BMS host computer can communicate and monitor at the same time, and the battery pack can be manually powered on to view the BMS information. The automatic test charge and discharge should meet the battery system's own conditions, such as temperature.
40	Computer Configuration	It is recommended that the charging and discharging equipment be equipped with an industrial computer within two cabinets.
41	Sound	≤75dB (Normal working conditions)
42	Cooling method	Air-cooled
43	Energy feedback	The discharging energy returns back to the power grid
44	Energy feedback efficiency	≥90% (Full power operation)
45	Working temperature	0~45℃
46	User authority management function	Has three levels of management authority